FOR GROUND
COMPRESSION SPRINGS

As a dedicated partner in the design and manufacturing of custom compression springs, AWP understands the critical role these springs play in hydraulic valve assemblies. The design of these springs directly impacts the performance and longevity of the systems they support. Leveraging extensive experience and advanced technology, we provide comprehensive design assistance to ensure each spring meets the highest standards of quality and reliability. Read on to learn more about how AWP’s design assistance can help you achieve optimal spring performance.

Understanding Design Challenges

Designing ground compression springs for hydraulic assemblies involves navigating a complex array of variables, including raw material selection, wire diameter, dimensional characteristics, tolerances, and squareness. Engineers specializing in fluid power systems may not be proficient in these specific areas, which is where AWP steps in as a strategic partner. We provide crucial guidance and support, helping customers design and launch new hydraulic valves efficiently and effectively. Our expertise guarantees that the springs function optimally within the assembly, contributing to the product’s overall success.

AWP’s role is particularly vital in addressing the challenge of flawed spring designs, which can adversely affect valve function indefinitely. Our design and manufacturing processes deliver 100% conformance to specifications throughout the product’s life cycle. With more than 27 years of experience and more than 1,300 different ground compression springs launched, we can offer valuable insights that help finalize robust and reliable spring designs.

AWP’s Design Assistance Approach

Achieving excellence in spring design is critical for maintaining 100% conformance to specifications throughout the product’s life. AWP provides the knowledge, guidance, and advanced design tools to optimize spring designs for hydraulic valve assemblies, supporting customers in finalizing robust and reliable spring designs. This expertise helps prevent flaws affecting valve function and maintains sustained quality in manufacturing processes.

The Design Process

When a customer reaches out to us for design assistance, the process typically begins late in the developmental phase of a hydraulic valve project. The spring is often the last component designed in the assembly, making time a critical factor. Our role is to provide input on design characteristics that will enhance the sustained manufacturability of the part based on a thorough understanding of the application.

AWP’s rapid design review and prototype process is crucial in helping customers meet their commitment dates. In most cases, we can execute a full design review, prototype part sampling, and PPAP submission in less than 10 days, unless outside services are required. This swift turnaround time guarantees the ground compression spring design is optimized and ready for production, allowing customers to launch their new hydraulic valves efficiently and on schedule.

Leveraging Technology and Material Selection

AWP utilizes the SMI Advanced Spring Design software to achieve optimal design and manufacturability of each ground compression spring. This advanced technology enables detailed assessments and fine-tuning of spring designs, addressing factors such as wire diameter, material selection, and dimensional characteristics. With more than 300 materials in our portfolio, we provide expert guidance in selecting the most suitable material for each specific application. This selection process considers the unique requirements of the hydraulic valve assembly so that the final product meets all performance and durability standards.

Customer Interaction

Throughout the design phase, AWP maintains frequent and open communication with customers, using various forms of interaction to maintain clarity and precision. Our engineers collaborate closely with clients, offering insights and recommendations via phone calls, emails, and virtual meetings to facilitate the design process. This proactive approach ensures customer needs are fully understood and addressed, resulting in a more efficient and effective design phase.

Prototyping on Production Equipment and Equipment Capabilities

Our state-of-the-art CNC coiling, automated pre-setting, and CNC grinding equipment play a crucial role in both design and production. At AWP, prototyping on actual production equipment is a fundamental aspect of our design assistance process. Each prototype accurately represents the final product by using the exact CNC coiling, pre-setting, and grinding equipment for full-scale production. This method allows us to validate both the design and the production process so the springs will perform reliably in their intended applications. Confirming the design’s functionality also verifies that the production process can sustain long-term manufacturing demands, providing our customers with confidence in the durability and performance of their hydraulic valve assemblies.

Takeaways

AWP’s design assistance services offer invaluable support to customers, helping them navigate the complexities of ground compression spring design with ease. Our strategic partnership, combined with advanced technology and extensive material expertise, guarantees every spring meets the highest standards of quality and performance.

For more information on how AWP can assist with your ground compression spring design needs, contact us today and let us help you bring your innovative designs to life with precision and reliability.