How Automated Wire Products Sets the Standard

Quality is at the core of everything we do at Automated Wire Products. Since our founding in 1995, we’ve built a reputation as a trusted partner in the production of ground compression springs, delivering consistently high-quality products to our customers in the hydraulic industry. We know that quality is not an endpoint but a continuous journey, one we are committed to at every stage of our process, from initial design to final inspection. Read on to discover how our rigorous quality control measures, advanced testing methods, and dedication to continuous improvement ensure that every spring we produce is of the highest caliber.

ISO 9001:2015 Certification: The Foundation of Our Quality Standards

Quality starts with a strong foundation; at AWP, that foundation is our ISO 9001:2015 certification. This globally recognized standard reflects our dedication to maintaining rigorous quality management practices throughout our operations. Our certification is a commitment to our customers that every spring we produce meets the highest standards of performance, reliability, and consistency.

Advanced Quality Control Measures

To ensure our springs meet the strictest quality requirements, AWP employs a series of advanced quality control measures that monitor and verify every aspect of production:

• Spring Force Testing: Each compression spring we produce undergoes computerized force testing to measure its load capacity and make sure it performs as expected in its application.
• Dimensional Testing: We utilize precision instruments, such as micrometers, calipers, and optical comparators, to meticulously measure the physical characteristics of our springs. This attention to detail guarantees that every spring meets the exact specifications required by our customers.
• SPC Standards: Our use of Statistical Process Control (SPC) allows us to monitor and control critical spring characteristics in real-time, ensuring every spring is produced to precise standards and reducing the risk of variability.

Comprehensive Quality Assurance Process

Our quality assurance process goes beyond just testing – it’s about building quality into every step of the production process through:

• Advanced Quality Planning: We use Process Failure Mode and Effects Analysis (PFMEA) and Process Flow & Control documents to guide our production from the design phase, meaning every product is on track to meet customer expectations from the start.
• Visual Inspection Standards: To maintain our high-quality standards, we perform comprehensive visual inspections of every spring, using video microscopes to scrutinize each product for even the smallest imperfections.
• Material Traceability: We only purchase wire with full material certification, ensuring traceability back to the original spring mill. This practice guarantees the consistency and reliability of every batch we produce.

Upfront Design Assistance: Supporting Quality from the Start

We know that achieving exceptional quality starts long before the first spring is coiled. That’s why AWP offers upfront design assistance to our customers, providing expert guidance to optimize each spring design to meet specific requirements. This proactive approach allows us to produce defect-free parts that meet or exceed customer expectations, and with our streamlined processes, we can deliver prototypes in 10 days or less.

Flexibility and Customer-Centric Documentation

At AWP, we recognize that every customer has unique needs. That’s why we offer flexibility in our processes, including providing AIAG or customer-specific Production Part Approval Process (PPAP) documents. Whether you require specialized documentation or have specific standards to meet, we’ve got you covered and promise every product we produce will meet the precise quality criteria of your application.

Proven Results in Real-World Applications

Our commitment to quality is proven every day in the field. We produce over 20 million ground compression springs annually, all with 100% repeatability and 100% on-time delivery. Our springs are critical components in hydraulic systems across multiple industries, and our focus on quality has made us a trusted name in the market.

Why Choose Automated Wire Products for Quality?

At AWP, quality is built into every step of our process. From our ISO 9001:2015 certification and advanced quality control measures to our comprehensive design assistance and flexible customer solutions, we are dedicated to delivering the highest quality compression springs available. If you’re looking for a partner with an unwavering commitment to quality, contact us today to learn how we can meet your needs.