Precision Ground Compression Springs

Hydraulic systems don’t tolerate inconsistency and neither do we. In industries where performance is everything, compression springs either meet the mark or cause failure. That’s why we use CNC coiling technology to manufacture high-precision springs that deliver flawless consistency, exact force control, and zero surprises in the toughest applications.

At Automated Wire Products, our $2.5 million investment in six Simplex-Rapid CNC coilers enables us to produce defect-free compression springs with unmatched precision, repeatability, and durability. These cutting-edge machines ensure that every spring we produce meets the strictest tolerances required in hydraulic systems.

For more than 25 years, we’ve supplied CNC-coiled compression springs for fluid power applications across industries like agriculture, material handling, mining, and transportation. If it runs on hydraulics, precision-made springs are non-negotiable – and CNC coiling is the only way to get it right.

Let’s break down why CNC coiling is the gold standard in compression spring manufacturing.

What Is CNC Coiling?

Accuracy isn’t optional in hydraulic systems. If a spring’s force is off, the entire system pays the price. That’s why AWP eliminates variability with CNC coiling technology.

Traditional coiling relies on manual adjustments, leaving room for variation and human error. CNC coiling, on the other hand, is a fully automated process that digitally controls every aspect of spring manufacturing – wire positioning, pitch, coil diameter, and tension – ensuring every spring matches the exact design.

Why CNC Coiling Wins Every Time

CNC coiling sets the standard for precision and repeatability. Here’s why it’s the best choice for manufacturing high-performance compression springs:

• CNC-driven precision: Wire is positioned and coiled with exceptional accuracy.
• 100% repeatability: No inconsistencies, no defects, no surprises.
• Flawless performance: Every spring holds force, free length, and durability under pressure.
• Wire diameter flexibility: We produce springs ranging from 0.008″ to 0.200″, making us a trusted source for ground compression springs.

For manufacturers who can’t afford equipment failure or downtime, CNC coiling is the only option.

How AWP’s CNC Coiling Technology Delivers Flawless Results

We’ve designed our CNC coiling process to ensure every spring meets exacting performance standards.

Advanced Simplex-Rapid CNC Coilers

AWP has invested over $2.5 million in six state-of-the-art Simplex-Rapid CNC coiling machines. These machines give us unmatched accuracy and production flexibility, allowing us to manufacture everything from one-off prototypes to high-volume orders.

• Digital measurement cameras: Every spring is measured before being cut off to maintain tight tolerances and ensure consistency.
• In-line sorting chutes: Any spring that falls outside of tolerance is automatically removed and recycled, guaranteeing 100% defect-free products.
• Unlimited wire feed coiling: Spring indexes range from 3 to 20+, coiled with zero deviation.
• Material versatility: We support over 300 wire materials, including stainless steel, music wire, and chrome silicon.
• High-performance load capabilities: Springs can handle forces up to 500 pounds, making them ready for extreme applications.

Why CNC Coiling Matters for Hydraulic Systems

Hydraulic systems drive industries like construction, agriculture, and material handling, but their performance depends on the preciseness of their components.

CNC-coiled compression springs regulate force, control movement, and maintain system reliability under extreme conditions. Our Simplex-Rapid CNC coiling machines ensure that each spring meets the strict tolerances and high-performance demands of fluid power systems.

Where You’ll Find Our CNC-Coiled Springs

Our CNC-coiled compression springs play a critical role in industries where durability and precision matter most:

• Aerial work platforms: Springs that maintain stability and controlled movement.
• Agriculture & forestry equipment: Precise force control for hydraulic-powered machinery.
• Construction & mining: Fatigue-resistant springs that handle extreme conditions.
• Material handling & industrial machinery: High-load compression springs that extend equipment lifespan.
• Powersports & truck work equipment: Custom-configured springs for durability under extreme conditions.

CNC coiling is what makes these springs perform flawlessly, keeping hydraulic systems operating efficiently and reliably.

CNC Coiling & Quality Control at AWP

Manufacturing precision means nothing without flawless quality control. That’s why every CNC-coiled spring we produce undergoes rigorous inspection and testing, including:

• Dimensional accuracy: Optical comparators, calipers, and micrometers verify exact spring measurements.

• Spring force testing: Computerized load testing ensures force consistency across production runs.
• SPC monitoring: Statistical Process Control (SPC) maintains stability and consistency.
• Full material traceability: Wire certifications are retained permanently for reference.

With ISO 9001:2015 certification, our quality system guarantees defect-free production and 100% repeatability for every order, every time.

Why Choose AWP for CNC-Coiled Ground Compression Springs?

AWP goes beyond just manufacturing springs – we provide high-quality solutions that deliver performance, durability, and consistency for mission-critical applications:

• CNC-driven precision: Every spring is engineered to meet exact force and dimensional specs—with no room for error.
• Prototyping in 10 days or less: We move fast. CNC automation gets high-quality prototypes in your hands before competitors even start production.
• 100% on-time delivery & 100% repeatability: No excuses. No delays. No inconsistencies.
• Proven performance in hydraulic systems: Over 20 million CNC-coiled springs produced annually for fluid power applications that can’t afford failure.
• Advanced monitoring & automation: Real-time video monitoring catches problems before they happen, so your springs arrive flawless.

CNC coiling isn’t just part of our process – it defines everything we do.

Takeaways

CNC coiling has redefined what precision means for ground compression springs. Superior accuracy, repeatability, and durability make it the only choice for hydraulic applications where failure is not an option. AWP’s investment in Simplex-Rapid CNC technology ensures that every spring is manufactured with tight tolerances and 100% defect-free production. By incorporating digital measurement cameras and in-line sorting chutes, our process guarantees that only precision-engineered springs make it to customers.

At AWP, we believe that you can’t grind your way to happiness. CNC coiling ensures quality from the start, eliminating the need for excessive post-processing. The result is springs that meet exact force control requirements and deliver reliable performance in the most demanding environments.

Ready for CNC-coiled compression springs that perform? Talk to AWP today and find out how our advanced CNC technology can deliver the precision your application demands.